At an open dwelling event held at Bioflex’s companies in Mexico, Reifenhäuser Blown Film showcased for the first time inside the Americas definitely one in every of its latest technological developments — EVO Fusion. This line targets to reshape the panorama of film processing with further sustainable and setting pleasant manufacturing methods.
Jose Lozano, Bioflex Frequent Director, and Ulrich Reifenhäuser, Reifenhäuser Group frequent director. Provide: PT
Reifenhäuser says EVO Fusion know-how is able to shift paradigms inside the enterprise. Traditionally, utilizing postconsumer recycled provides (PCR) in film manufacturing has confronted challenges as a consequence of top quality inconsistencies. PCR prime quality can vary significantly between batches on account of heterogeneous combination of plastic types and the mounted presence of impurities.
Notes Dr. -Ing. Christoph Lettowsky, technical supervisor of Reifenhäuser’s Blown Film Unit: “The first batch may be good, nonetheless the second or third will not be.” These inconsistencies have historically led to processing difficulties and remaining merchandise that might not consider to those constituted of virgin provides.
EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing floor waste corresponding to barrier films with printing and lamination.
Nonetheless, EVO Fusion addresses these challenges by decreasing dependency on supplies prime quality. It permits setting pleasant use of PCR, even from low-quality plastics derived from postconsumer waste, integrating them instantly into the manufacturing course of with out pelletization. This performance not solely broadens the differ of features however moreover reduces energy costs by as a lot as 40%, significantly enhancing every the monetary and environmental attraction of using recycled provides.
In addition to, the EVO Fusion system processes postindustrial recycled provides (PIR), enabling the restoration of producing floor waste corresponding to barrier films with printing and lamination. These provides could possibly be fed instantly into the shredder, cut back into small objects or fluff, and added on to the EVO Fusion twin-screw extruder. The ability in order so as to add these wastes instantly into the extruder with out prior pelletization streamlines the tactic and extra reduces the environmental footprint.
By facilitating utilizing recycled provides in high-quality film manufacturing with out standard worth and energy boundaries, these utilized sciences make adopting sustainable practices every attainable and worthwhile for film producers.
Reifenhäuser’s twin-screw know-how is alleged to reinforce mixing and degassing to remove impurities and undesirable parts, thereby enhancing film prime quality.
Moreover it’s worth noting that as sustainability reshapes market expectations, there could also be rising acceptance of recycled films. What was as quickly as deemed undesirable as a consequence of aesthetic points is now becoming a trademark of environmental dedication. Every producers and clients increasingly more definitely worth the “recycled look,” which visibly communicates a dedication to environmental stewardship.
In response to Ulrich Reifenhäuser, director of Reifenhäuser Group, the plastics and recycling industries will shortly develop into one interconnected sector. The market urgently should facilitate the blending of recycled provides all through all processes and markets. EVO Fusion stands out as a know-how that targets precisely on this course.
Bioflex in Mexico: A First for the Americas
Bioflex, a flexible packaging producer based totally in Leon, Guanajuato, is a pioneer in implementing this know-how inside the Americas. Via the Open Residence, the company demonstrated the EVO Fusion extrusion know-how for processing PIR instantly in fluff variety, with out pelletization. Sooner than having the EVO Fusion, these provides have been used to manufacture pallets, trash bins and plastic containers. Now, this extrusion and conversion course of waste is used to provide high-quality polyethylene (PE) film with recycled content material materials.
With this know-how developed by Reifenhäuser, Bioflex positions itself as a trailblazer inside the Americas by instantly integrating recycled supplies into film manufacturing for various industries and merchandise. This course of not solely redefines utilizing recycled sources however moreover drives a shift in the direction of a spherical financial system, promoting the reintegration of provides into their genuine value chain.
“This know-how not solely symbolizes innovation for Bioflex however moreover items the course for a further accountable and acutely conscious enterprise model.”
Michelle Voss Díaz explains the benefits obtained as a result of the arrange of EVO Fusion Line.
Michelle Voss Díaz, sustainability director at Bioflex, described the transition to this know-how as a journey of discovery and regular finding out. “Introducing an progressive technique to utilizing recycled provides required operational adjustments and a mindset shift. Nonetheless, due to preliminary trials with prospects and technical assist from Reifenhäuser Blown Film, the transition has been straightforward and promising,” she notes. This adaptation was not solely technical however moreover cultural contained in the agency, underscoring an actual dedication to sustainability the least bit operational ranges.
Furthermore, the market’s reception of merchandise manufactured with EVO Fusion has been significantly optimistic. “Purchasers who’ve examined films produced with EVO Fusion not solely reward the technical prime quality of the product however moreover definitely worth the further benefit of incorporating recycled provides into its composition,” Voss Díaz says. “This steadiness between efficiency and sustainability has generated perception and reaffirms Bioflex’s imaginative and prescient that it is doable to provide accountable choices with out compromising effectivity. This preliminary success serves as necessary validation for Bioflex and conjures up continued progress in the direction of a spherical financial system.”